U.S. Manufacturing Supplier Scouting: A Public-Evidence Map

“A public map earns its place when it narrows the next question, not when it pretends to answer the private one.”
How many manufacturing establishments are there, by subsector and size?
County Business Patterns counts 284,452 manufacturing establishments with paid employees in 2023, 68.4% of them with fewer than 20 employees and 1.2% with 500 or more, so most of any state’s count is small shops whose capabilities the count does not describe. Zinit Research charts the count by subsector for the country or any state, and the check under the chart breaks one subsector in one state down by size.
Zinit Research · Census County Business Patterns, 2023
Fabricated metal product manufacturing made up 18.9% of the 284,452 U.S. manufacturing establishments in 2023, and 68.4% of all manufacturing establishments had fewer than 20 employees
Establishments with paid employees, by manufacturing subsector (3-digit NAICS), 2023. Choose a state to redraw the chart; the check below breaks one subsector in one state down by size.
Count one subsector in one state, by size
Fabricated metal product manufacturing, Ohio, establishments by employment size, 2023
County Business Patterns counts 3,224 fabricated metal product manufacturing establishments in Ohio, 6.0% of the U.S. total for the subsector in 2023: 2,146 with fewer than 20 employees, 870 with 20 to 99, 195 with 100 to 499, and 13 with 500 or more. The count shows where plants classified to this subsector have paid employees. It cannot show which of them runs your process, material or tolerance, holds the certification you need, has free capacity or wants the work, and each plant of a multiunit firm counts as its own establishment.
Bands: fewer than 20 = fewer than 5 + 5 to 9 + 10 to 19, and so on up the classes. A blank bar is a count Census marks N and does not publish, usually to avoid disclosing a single employer.
Source: U.S. Census Bureau, County Business Patterns 2023, U.S. and state files (establishments by employment-size class; legal form of organization: all). Chart: Zinit Research. Data and method
What does the public map actually count?
The Economic Census firm-size release describes tables for establishments and firms, including single-unit and multiunit firms, across many sectors. That is a useful starting vocabulary for a manufacturer with several plants: the release distinguishes establishment and firm measures, including multiunit firms. A sector count can therefore frame where industrial activity is recorded, but it is not a list of available suppliers and cannot tell which locations belong to a procurement organization’s approved network. Keep the observation year and industry classification beside any table you use.
The same Census release lists sales, value of shipments or revenue, payroll, employee counts, operating expenses and inventories among the available fields, with coverage varying by sector. These are economic measures of reporting units. None is a direct measure of a buyer’s maintenance, repair and operations spend, and none reveals a candidate supplier’s free capacity for a particular component. If a planning slide uses a sector total, label the table, geography, unit and data vintage. Do not promote that total into a sourcing opportunity or an addressable-spend estimate.
Single-unit firms ran 76.7% of manufacturing establishments in 2022
In the 2022 Economic Census, 219,918 single-unit firms ran 76.7% of the 286,626 manufacturing establishments and reported 15.1% of the sector’s sales, value of shipments or revenue, while 20,726 multiunit firms ran the other 66,708 establishments, 3.2 each on average. A count of establishments therefore lists each plant of a multisite firm separately, and the buyer still has to find out whether the plant or a corporate office decides on a new customer.
Manufacturing, 2022: single-unit and multiunit firms’ share of each measure
Source: U.S. Census Bureau, 2022 Economic Census establishment and firm size statistics, table EC2200SIZESUMU (NAICS 31-33, all establishments). The value shown is the single-unit firms’ share. Chart: Zinit Research. Data and method
What does capability-led scouting add?
NIST MEP describes supplier scouting as a search across its network for U.S. manufacturers with the capabilities and business interests to supply a specified need. Its stated process distributes an opportunity to MEP Centers and summarizes the search result for the requesting organization. The practical value is an additional route to candidate discovery when the specification is clear enough to search. The published description does not say that every potential producer is in the network, that a named firm has spare capacity today, or that its quality and commercial terms have been accepted by the buyer.
A scouting result should therefore be treated as a lead with an evidence trail: record the requirement supplied to the network, the capability the result appears to match, and the unanswered questions. Ask what operation and material the site can perform, whether it can serve the relevant plant geography, and what evidence backs the claim. An invitation can then be limited to candidates that can answer those questions. This is compatible with a broader supplier discovery process, but the search result alone does not finish its qualification stage.
NIST’s supply-chain management overview distinguishes strategy for important components from non-critical maintenance, repair and operations items, alongside supplier evaluation, total cost of ownership, and relationship design. That distinction matters for a multi-site buyer: a high-consequence replacement part, a commodity consumable and a local facility service may need different evidence before an event. The category owner should specify the consequence of failure, approved equivalents, service geography and buying authority before deciding whether a domestic manufacturing scout is even the right channel for the need.
Why can shipment data not validate a supplier?
Census describes the Commodity Flow Survey as a shipper-based source of domestic freight data, with shipment value, weight, origin, destination, commodity and mode information. Those fields can help a team understand the kind of freight movement a manufacturing sector creates. They do not reveal what a particular buyer ordered, which supplier quoted it, whether a supplier can meet a drawing, or the lead time it would commit to in a contract. Shipment value is also a different measure from the indirect or maintenance spend that a multi-site sourcing team may be trying to govern.
The CFS scope excludes imports and shipments originating in U.S. territories. Its industry coverage and sample design also define which establishments enter the survey. These are material boundaries when a buyer has offshore inputs, cross-border lanes, or a facilities category that sits outside the observed population. Use the survey to form a geography or mode hypothesis and state its coverage. For supplier selection, ask for buyer records and supplier responses. An aggregate freight signal cannot substitute for a candidate’s service commitment.
How far each subsector’s shipments travel
Shipments from manufacturing establishments averaged 666 miles in the 2022 survey, from 145 for petroleum and coal products manufacturing to 1,037 for leather and allied product manufacturing, and fabricated metal product manufacturing averaged 659. A short average distance makes a regional search a reasonable first hypothesis for that subsector, and a long one suggests buyers already source it from far away. Neither says whether a given plant can meet a drawing or commit a lead time, and Census’s coefficients of variation for these averages run from 2.7% to 16.3%, so treat close values as equal.
Average miles per shipment by manufacturing subsector, 2022
Source: U.S. Census Bureau and Bureau of Transportation Statistics, 2022 Commodity Flow Survey, table CF2200A04 (industry of the shipping establishment, NAICS 2017). Distance is the great-circle distance per shipment. Chart: Zinit Research. Data and method
How should a buyer turn signals into an invitation?
| Public signal | Pre-invite question | Evidence to obtain during RFx and before award |
|---|---|---|
| Firm and establishment structure | Which industry and site geography should the team investigate? | Buyer site demand and category ownership first; candidate producing sites and coverage during evaluation |
| Capability-led scouting lead | Is the claimed process plausibly relevant and the candidate eligible to respond? | Drawings or samples, quality evidence, capacity commitment and references |
| Supply-chain segmentation | What failure consequence and minimum specification shape the invitation? | Comparable service levels, approved substitutes, total-cost and transition evidence |
| Freight-flow context | Which actual lanes and delivery requirements belong in scope? | Comparable landed cost, delivery commitment and contract exceptions |
Authored decision aid, not a ranked market map, supplier qualification result, spend estimate or benchmark. Initial screening precedes invitation; supplier commitments and terms are collected and evaluated through the event.
The table is a triage device. It places each public source beside a decision that remains within the buyer’s control. A procurement lead can start with one part family or service category and one plant cluster, record the public lead, then request the missing information from internal owners and candidates. Keep the source’s observation year and population in the worksheet so that a later reviewer can see why a row was considered. An unverified answer stays a question; it does not become a score merely because the row has been filled.
Which private checks must close the gap?
- Before invitation, define the need: part number or service scope, approved specifications, demand range, site locations, failure consequence and minimum eligibility.
- Before invitation, screen for plausible fit: legal entity and producing site, relevant process, broad geographic coverage and any mandatory safety or regulatory threshold. Record unknowns as questions for the event.
- Through the RFI or RFQ, request technical proof, quality controls, capacity windows, delivery coverage, references, and comparable commercial offers from responding candidates.
- Before shortlist or award, evaluate quotes on a common basis, confirm commitments and exceptions, assess transition and contract risks, and route decisions to the authorized engineering, operations, finance and legal owners.
- Keep an audit trail: source lead, screening reason, supplier response, unresolved gap, owner and next decision date.
This checklist is an authored control, not a claim that every category needs the same questionnaire. A category manager should remove questions that do not change the decision and add any safety, regulatory, engineering or site-specific requirement that does. The useful output is a narrow, auditable candidate set. It also makes it possible to tell a plant leader why a promising public lead was screened out, invited for evidence, or held from award, without confusing a missing answer with a failed supplier.
What is the decision boundary for public evidence?
That discipline is especially useful where several sites share a category name but face different failure costs or logistics. The comparison should begin with the buyer’s own category tree and decision rights, then use external evidence to widen the search. A category plan can hold the unresolved questions and the route to verification; see the indirect-spend category strategy framework for a related governance approach.
Where does this data come from?
- What the numbers are
- Establishments with paid employees by 3-digit manufacturing subsector and employment-size class for the United States and each state from County Business Patterns 2023; firms, establishments, employees and sales, value of shipments or revenue for single-unit and multiunit manufacturing firms from the 2022 Economic Census; and value, weight and average miles per shipment by manufacturing subsector from the 2022 Commodity Flow Survey. County Business Patterns marks an establishment count it does not publish with N; such counts are blank here, and a state with no row for a subsector is blank, never zero. Each source counts reporting units; none lists suppliers, capabilities, capacity or commercial terms.
- Source files
- County Business Patterns 2023, U.S. file, U.S. Census Bureau. Retrieved October 22, 2026. Direct download of the published file, because the Census API refused keyless queries. SHA-256 3f9018f807f1…
- County Business Patterns 2023, state file, U.S. Census Bureau. Retrieved October 22, 2026. Direct download of the published file, because the Census API refused keyless queries. SHA-256 9fc306ecc4f9…
- 2022 Economic Census table EC2200SIZESUMU, single unit and multiunit firms, U.S. Census Bureau. Retrieved October 22, 2026. Direct download of the published table package. SHA-256 1ddd8815d82d…
- 2022 CFS table CF2200A04, shipment characteristics by industry, U.S. Census Bureau and Bureau of Transportation Statistics. Retrieved October 22, 2026. Direct download of the published table package. SHA-256 c851cba9b2a7…
- How the page stays current
- Census publishes County Business Patterns once a year, and the page is rebuilt from each new release. The Economic Census and the Commodity Flow Survey run every five years, for years ending in 2 and 7.
- Download the data
One ZIP holds the 3 CSV files below and a README that lists the sources and the citation.
- cbp-2023-manufacturing-establishments-by-size.csv
- cfs-2022-manufacturing-shipments-by-subsector.csv
- ec-2022-manufacturing-single-and-multiunit-firms.csv
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Download the data (ZIP, 86 KB)- Related Zinit Research
- Cite this page
Zinit Research. “U.S. Manufacturing Supplier Scouting: A Public-Evidence Map.” Data: U.S. Census Bureau, County Business Patterns 2023, 2022 Economic Census and 2022 Commodity Flow Survey. https://zinit.com/journal/research/us-manufacturing-supplier-evidence-map, data retrieved October 22, 2026.
- How this page is produced
- Zinit Research downloads the source files listed above, keeps the originals, and computes every chart, table and figure in the data sections from them; an automated check rebuilds each number from the files before the page is published. The article text follows the Editorial Policy.
Sources
- New Economic Census Establishment and Firm Size Statistics Available — U.S. Census Bureau, 2025. Current empirical evidence (official report): Firm/establishment units, sector cuts, and available fields.
- Supplier Scouting — National Institute of Standards and Technology, 2025. Contextual evidence (official report): Operational boundary of capability-led scouting.
- Supply Chain Management — National Institute of Standards and Technology, 2025. Contextual evidence (official report): Shows that MRO segmentation and supplier evaluation are separate procurement decisions.
- About the Commodity Flow Survey — U.S. Census Bureau, 2025. Contextual evidence (official report): Boundary between shipment context and procurement evidence.